幼兒園園服檢驗內容與檢驗要求如下:
The inspection contents and requirements of kindergarten uniforms are as follows:
1、產品面料和里料
1. Product fabric and lining
①各類校服的面料、里料、輔料洗滌后均不可褪色:質地(成分、手感、光澤、織物組織等)、圖案及繡花(位置、面積)應與要求相符;
① The fabrics, linings and accessories of various school uniforms shall not fade after washing: the texture (composition, feel, luster, fabric organization, etc.), pattern and embroidery (position and area) shall meet the requirements;
②各類校服成品的面料不能有緯斜的現象;
② The finished fabrics of various school uniforms shall not have weft skew;
③各類校服成品的面、里、輔料不能有扒絲、破損、破洞或影響穿著效果的嚴重織殘(粗紗、缺紗、線結等)和布邊針孔;
③ The surface, lining and auxiliary materials of all kinds of school uniforms shall be free of silk, damage, holes or serious fabric defects (roving, missing yarn, knot, etc.) and cloth edge pinholes that affect the wearing effect;
⑤凡針織類校服不能有表面織紋凹凸不平的現象,且衣物表面不能有紗線接頭;
⑤ All knitted school uniforms shall not have uneven surface texture, and the surface of the clothes shall not have yarn joints;
⑥各類校服的面、里、輔料不能有油漬、筆漬、銹漬、色漬、水印、膠印、劃粉印等各類污漬;
⑥ The surface, lining and auxiliary materials of all kinds of school uniforms shall be free of oil, pen, rust, color, watermark, offset and powder printing;
⑦色差
⑦ Chromatic aberration
A、同一件衣服的不同衣片之間不能存在同種顏色不同深淺的現象;
A. The phenomenon of different shades of the same color cannot exist between different pieces of the same garment;
B、同一件衣服的同一衣片上不能存在嚴重染色不均勻的現象(款式面料設計要求除外)
B. There shall be no serious uneven dyeing on the same piece of the same garment (except for the design requirements of style and fabric)
C、同款校服的同種顏色之間不能有明顯色差;
C. There shall be no obvious color difference between the same colors of the same school uniform;
D、上下裝分開的套裝,上裝和與之配套的下裝之間不能有明顯的色差;
D. The upper and lower suits shall be separated, and there shall be no obvious color difference between the upper suit and the matching lower suit;
⑧凡水洗、磨洗及噴砂的面料應手感柔軟、色澤正確、圖案對稱,且對面料沒有損壞(特殊設計除外);
⑧ All washed, abraded and sandblasted fabrics shall be soft in hand, correct in color, symmetrical in pattern, and free from damage to fabrics (except for special design);
⑨凡有涂層的面料均需涂層均勻、牢固,表面不能有殘痕。成品洗滌后不能有涂層起泡、脫落現象。
⑨ All coated fabrics shall be coated evenly and firmly without residual marks on the surface. The finished product shall be free of blistering and peeling after washing.
2、產品尺寸
2. Product size:
①成品各部位尺寸與要求的規格尺寸相符,誤差不能超出公差范圍;
① The dimension of each part of the finished product shall be consistent with the required specification and the error shall not exceed the tolerance range;
②各部位的測量方法嚴格按要求。
② The measurement method of each part shall be in strict accordance with the requirements.
3、產品工藝
3. Product process
①粘襯
① Adhesive lining
A、凡用襯部位均需選擇與面、里料材質、顏色、縮率相適應的襯;
A. All lining parts shall be lined with the materials, colors and shrinkage of the surface and lining;
B、各粘襯部位要粘合牢固、平整,不能有滲膠、起泡現象,不能引起面料皺縮。
B. The lining parts shall be firmly bonded and flat, and there shall be no glue leakage and foaming, and the fabric shall not shrink.
②車縫工藝
② Sewing process
A、縫紉線的種類和驗色應與面、里料的顏色和質地相襯,釘扣線應與扣子的色澤相適應(特殊要求的除外);
A. The type and color inspection of sewing thread shall be consistent with the color and texture of the surface and lining, and the nail thread shall be compatible with the color of the button (except for special requirements);
B、各縫合(包括包縫)部位不能有跳針、斷線、縫邊脫絲或連續開線的現象;
B. There shall be no needle skipping, thread breaking, thread shedding at the sewing edge or continuous thread opening at each sewing (including over sewing);
C、各縫合(包括包縫)部位及明線處要平整,線跡的松緊要合適,不能有浮線、線套、拉伸或吃緊等影響外觀的現象;
C. All sutures (including wrapping seams) and open lines shall be flat, and the tightness of the stitches shall be appropriate, and there shall be no floating thread, thread sleeve, tension or tension that may affect the appearance;
D、各明線處不能有面、底線互透的現象,特別是面底線顏色不同時;E、省縫的省尖不能開線,正面不能出包;
D. There shall be no mutual penetration between the surface and the bottom line at each open line, especially when the color of the surface and the bottom line is different; E. The dart tip of the dart seam cannot be opened, and the front side cannot be out of the bag;
F、縫合時應注意相關部位縫份的倒向,不能扭曲,翻擰的現象;
F. When sewing, pay attention to the reverse direction of the seam allowance at the relevant parts, and do not twist or twist;
G、各類校服所有打結處不能露毛;H、凡有滾條、鑲邊或牙子的款式,鑲邊和牙子的寬窄應均勻一致;I、各種標識應用順色線縫制,且不能有毛露現象;
G. All knots of various school uniforms shall not be exposed; H. Where there are rolling strips, edging or teeth, the width of the edging and teeth shall be uniform; 1. All kinds of marks shall be sewn with color matching thread, and there shall be no hairiness;
J、凡有繡花的款式,繡花部位應線跡平整,不起泡,不吃縱,無毛露,背面的襯紙或襯布必須摳凈;K、各縫份要寬窄均勻,符合要求。
J. Where there is an embroidered style, the embroidered part shall be flat, free from blistering, longitudinal, and hairy dew. The backing paper or lining cloth on the back must be clean; K. The width of each seam shall be uniform and meet the requirements.
③鎖釘工
③ Nailer
A、各類服裝的釘扣(包括紐扣、按扣、四件扣,掛鉤,魔術貼等)要方法正確,對應準確,釘制牢固、完整無缺且沒有毛露,同時注意備扣要齊全;
A. All kinds of clothing buttons (including buttons, snap buttons, four piece buttons, hooks, Velcro, etc.) shall be correct in method, accurate in correspondence, firm, complete and free of hairiness, and attention shall be paid to complete button preparation;
B、鎖釘類的校服的扣眼要完整、平服、尺寸合適,不能過細,過大,過小,露白或毛露;
B. The buttonholes of school uniforms with locking nails shall be complete, flat and of appropriate size, and shall not be too thin, too large, too small, exposed white or hairy;
C、按扣和四件扣應有墊布和墊片,且面(皮)料上不能有鉻痕或鉻壞的現象。 ④后整理A、外觀:所有服裝應全身無線毛;
C. The snap fastener and four piece fastener shall be provided with pad cloth and gasket, and the surface (leather) material shall not have chromium mark or chromium damage. ④ Finishing A. appearance: all clothes shall be free of hair;
B、各類校服要熨燙平整,不能有死褶、亮光、燙痕或焦糊的現象;
B. All kinds of school uniforms should be ironed smoothly, and there should be no dead folds, bright lights, ironing marks or scorching;
C、各合縫處任一縫子的燙倒方向應整條保持一致,不能扭曲或反擰;
C. The ironing direction of any seam at each seam shall be consistent with the whole seam, and it shall not be twisted or reversed;
D、各對稱部分的縫子的燙倒方向應對稱;
D. The sewing direction of each symmetrical part shall be symmetrical;
E、有褲線的褲子前、后褲線需嚴格按要求整燙。
E. The front and rear trouser lines of trousers with trouser lines shall be ironed strictly according to the requirements.
4、產品輔料
4. Product accessories
①拉鏈
① Zipper
A、拉鏈顏色,材質正確,無脫色,變色的現象;
A. The color and material of the zipper shall be correct without discoloration and discoloration;
B、拉頭結實,經得起反復拉合;
B. The slider is firm and can withstand repeated pulling;
C、齒頭吻合縝密均勻,無缺齒,缺鉚現象;
C. The tooth heads are closely and evenly matched without missing teeth and rivets;
D、拉合順暢;
D. Smooth pulling and closing;
E、裙子、褲子的拉鏈若為普通拉鏈必須有自動鎖。
E. If the zipper of skirt and pants is ordinary zipper, it must have automatic lock.
②扣子、四件扣、掛鉤,魔術貼,腰帶等配件:
② Button, four piece buckle, hook, Velcro, belt and other accessories:
A、顏色、材質正確,不脫色,變色;
A. Correct color and material, no discoloration or discoloration;
B、沒有任何影響外觀和使用的質量問題;
B. There are no quality problems affecting the appearance and use;
C、開合順暢,且經得起反復開合。
C. The opening and closing are smooth and can withstand repeated opening and closing.
5、產品各種標識
5. Product identification
①主標:主標內容要求正確、完整、清晰、不能殘缺不全,并縫制在正確位置。
① Main mark: the contents of the main mark shall be correct, complete, clear, incomplete and sewn in the correct position.
②尺寸標:尺寸標內容要求正確、完整、清晰、縫制牢固,號型訂縫正確,且與主標顏色一致。
② Size mark: the content of the size mark shall be correct, complete, clear, firmly sewn, the size type shall be correctly sewn, and the color shall be consistent with the main mark.
③側標或下擺標:側標或下擺標要求正確、清晰、縫制位置正確、牢固,特別注意不能顛倒。
③ Side mark or bottom mark: the side mark or bottom mark shall be correct and clear, and the sewing position shall be correct and firm. Special attention shall be paid not to reverse.
④洗標:
④ Standard washing:
A、洗標的款式與訂單一致,洗滌方式圖文相符,符號和文字印刷、書寫正確,縫制牢固且方向正確(服裝平鋪與桌面時應為印有款名的一面朝上,有阿拉伯文字的在底面);
A. The style of the washing label is consistent with the order, the washing method is consistent with the graphics and text, the symbols and words are printed and written correctly, the sewing is firm and the direction is correct (when the clothes are laid flat and on the table top, the side with the name of the item is upward, and the side with Arabic characters is on the bottom);
B、洗標的文字必須清晰,耐洗;
B. The text of the washing mark must be clear and washable;
C、同一系列的服裝標不能打錯。
C. The same series of clothing labels cannot be wrong.
二、中查與質量控制點服裝生產的過程越復雜,流程越長需要的檢驗次數和質量控制點越多。一般來說在服裝完成縫制工序后都要進行一次半成品檢驗,這個檢驗通常由流水線上的質檢人員或者組長來進行后整理之前的質量確認,方便產品的及時修改。而對于一些品質要求較高的西裝外套等校服,還會在產品的部件組合前對零部件進行質量檢驗和控制。如當前片上的口袋、省道、拼接等工序完成后與后片連接前要做一次檢驗控制;袖子、領子等部件完成后也應該在與衣身組合前做一次檢驗;這樣的檢驗工作可以由組合工序的人員來做,防止有質量問題的部件流入組合加工流程。增加半成品檢驗和零部件質量控制點后,看起來投入了很多人力和時間的浪費,但是這樣可以減少返工量、確保質量,要知道時間成本的投入是很高的。
2、 Intermediate inspection and quality control points: the more complex the garment production process, the longer the process, and the more inspection times and quality control points required. Generally speaking, a semi-finished product inspection shall be conducted after the garment sewing process is completed. This inspection is usually carried out by the quality inspection personnel or team leader on the assembly line to confirm the quality before finishing, so as to facilitate the timely modification of the products. For some school uniforms with high quality requirements, such as suits and jackets, quality inspection and control will be carried out on the parts before the assembly of the products. For example, the pocket, dart, splicing and other processes on the front sheet shall be inspected and controlled once before being connected with the back sheet; After the sleeves, collars and other parts are completed, they should also be inspected before being combined with the body; Such inspection can be performed by the personnel of the combined process to prevent the parts with quality problems from flowing into the combined processing process. After adding semi-finished product inspection and parts quality control points, it seems that a lot of manpower and time are wasted. However, this can reduce the rework amount and ensure the quality. It should be known that the time cost is very high.
三、品質改良的三個方法企業通過持續改進來提升產品質量,這是企業質量管理的重要環節。
3、 Three methods of quality improvement enterprises improve product quality through continuous improvement, which is an important part of enterprise quality management.
品質改良一般通過如下方法:1、數據分析法:通過對不合格產品質量問題統計,分析主要的產生原因,并在后期生產環節有目的的改進。如服裝尺寸產生了普遍的偏大或者偏小問題,就要分析產生這樣問題的原因,在后期生產中通過如樣板尺寸調整、面料預縮、服裝尺寸定位等方法來改善。數據分析為企業的質量改進提供了數據支撐,服裝企業需要健全檢驗環節的數據記錄,檢驗不僅僅是找出不合格品,然后返修,還應該為后期預防做好相應的數據積累。
The following methods are generally adopted for quality improvement: 1. Data analysis method: the main causes are analyzed through statistics on the quality problems of unqualified products, and targeted improvement is made in the later production links. If the clothing size is generally too large or too small, it is necessary to analyze the causes of such problems and improve them in the later production through such methods as template size adjustment, fabric pre shrinking, clothing size positioning, etc. Data analysis provides data support for the quality improvement of enterprises. Garment enterprises need to improve the data records of inspection links. Inspection is not only to find out unqualified products and then repair them, but also to accumulate corresponding data for later prevention.
2、觀察法:通過小組長或者巡檢人員的隨機觀察,發現質量問題及時指出,并告訴作業人員正確的操作方法及質量要求。對于新員工或這新產品上線時,這樣的巡視是必不可少的,以免加工出較多需要返修的產品。
2. Observation method: through the random observation of the team leader or the patrol inspection personnel, the quality problems found shall be pointed out in time, and the operators shall be informed of the correct operation methods and quality requirements. For new employees or when the new product is launched, such inspection is essential to avoid processing more products that need to be repaired.
3、質量追溯法:用質量追溯法,讓出質量問題的員工承擔相應的修改和經濟責任,通過這個方法提升員工的質量意識,不生產不合格品。
3. Quality Traceability Method: the quality traceability method is used to make the employees who have quality problems bear the corresponding modification and economic responsibility. Through this method, the quality awareness of the employees is improved and the unqualified products are not produced.
(1)制定安全操作規定,推刀使必須佩帶防護手套;
(1) Formulate safety operation regulations, and the knife pusher must wear protective gloves;
(2)嚴格執行順毛、順色、順光作為正面的規定;
(2) Strictly implement the provisions that the wool, color and smoothness shall be taken as the front;
(3)嚴格執行色差、疵點范圍規定;
(3) Strictly implement the regulations on color difference and defect range;
(4)嚴格按工藝規定執行對條、對格規定;
(4) Strictly follow the process regulations to implement the regulations on article and grid;
(5)嚴格執行輔料、排料、節料、開刀、定位、編號的技術規定;
(5) Strictly implement the technical regulations on auxiliary materials, material discharge, material saving, cutting, positioning and numbering;
(6)嚴格執行清潔、文明生產規定,節約面料,不污染裁片。
(6) Strictly implement the regulations on clean and civilized production, save the fabric and do not pollute the cutting pieces.
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